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Old 18-11-2006, 10:27 PM   #1
needaXYGT
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Default AU suspension problem

the car drives fine, but everytime the front left hand wheel goes over a ditch it makes a knocking sound. it was taken to a shop where they tested the supension, but they couldnt find anything. its deffiently there though.
any ideas?

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Old 18-11-2006, 10:59 PM   #2
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Mine used to make a knock in the front and my mechanic changed the D-Bushes and its gone, dont know if it may be them?
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Old 19-11-2006, 02:53 AM   #3
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Originally Posted by backinblack
Mine used to make a knock in the front and my mechanic changed the D-Bushes and its gone, dont know if it may be them?
Yep mine too. Same problem, same fix. Swaybar D bushes would be my guess. Around $20 to fix, and an easy DIY.
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Old 19-11-2006, 11:31 AM   #4
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Yep mine too. Same problem, same fix. Swaybar D bushes would be my guess. Around $20 to fix, and an easy DIY.
Can you post us a pic of these JC? I think these are the ones giving me the squeaks. I spray some lube on them from time to time to make it quiet. Keeps coming back though.

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Old 19-11-2006, 12:58 PM   #5
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ok thanks.
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Old 19-11-2006, 02:09 PM   #6
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is this another common problem with the AU, cause i also get the squeaks when its been sitting over night in the cold wether (5deg average)
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Old 19-11-2006, 05:57 PM   #7
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Originally Posted by GK
Can you post us a pic of these JC? I think these are the ones giving me the squeaks. I spray some lube on them from time to time to make it quiet. Keeps coming back though.

Cheers

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Coming right up. You really should take them out and grease them - it's the only way to shut them up properly.
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Last edited by JC; 19-11-2006 at 06:54 PM.
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Old 19-11-2006, 06:50 PM   #8
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Coming right up. You really should take them out and grease them - it's the only way to shut them up properly.
Do these have a split in them JC? If they don't then how do you get them on?

I sprayed them yesterday with motorbike chain lube, much better than the thinner WD40 I used last time!

Hey my 2000th post, cool!

Cheers,

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Old 19-11-2006, 06:55 PM   #9
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Do these have a split in them JC? If they don't then how do you get them on?

I sprayed them yesterday with motorbike chain lube, much better than the thinner WD40 I used last time!

Hey my 2000th post, cool!

Cheers,

GK
Yep they have a split - pic added to previous post. Just replace them with nolathane ones (around $20) - I think Forte sway bar is 24mm and XR is 28.
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Old 19-11-2006, 07:13 PM   #10
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AU2 has the 24mm bar.
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Old 19-11-2006, 08:31 PM   #11
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Originally Posted by JC
Yep they have a split - pic added to previous post. Just replace them with nolathane ones (around $20) - I think Forte sway bar is 24mm and XR is 28.
Cheers, that's what I thought they were, but the Max Ellery manual didn't have them shown, everything else though! LOL!

I appreciate the pic.

Now, my SR would have the 24mm bar right? Funny thing, these were replaced by Pedders in January, but I wonder if I damaged them a bit when I changed over the springs. I was concerned about the sway bar. Remember that conversation JC?

I wonder if I wore the bushes a bit, they are after all the red hard plastic items, not rubber. Should I replace them you think, or just take them out and give them a good greasing up?

Two 13mm bolts or such from memory.


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Old 19-11-2006, 09:12 PM   #12
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If they were replaced not long ago i would just grease them up, there is no reason they would be worn so quick unless they didnt grease them properly to begin with. But you will be able to tell when you pull them out if its just a grease or replacement needed.

Shaun
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Old 19-11-2006, 09:43 PM   #13
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I think it may be the upper ball joint, you wont get any freeplay, it will be dry, Ford dealers have a special tool for lubing the upper ball joint.
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Old 19-11-2006, 11:18 PM   #14
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Originally Posted by neishaxr8
If they were replaced not long ago i would just grease them up, there is no reason they would be worn so quick unless they didnt grease them properly to begin with. But you will be able to tell when you pull them out if its just a grease or replacement needed.

Shaun
I agree - pull them out and grease them and see how they go. And yes, I remember the squeaky conversation, GK.
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Mods: Tune, HSD/ShockWorks, black GT335 19” staggered replicas with 245 & 275/35/19 Michelin Pilot sport 5s

Daily: BF2 Fairmont Ghia I6 ZF, machine face GT335 19” staggered Replicas with 245s and 275s, Bilsteins & Kings

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Old 19-11-2006, 11:39 PM   #15
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Quote:
Originally Posted by JC
I agree - pull them out and grease them and see how they go. And yes, I remember the squeaky conversation, GK.
Quote:
Originally Posted by neishaxr8
If they were replaced not long ago i would just grease them up, there is no reason they would be worn so quick unless they didnt grease them properly to begin with. But you will be able to tell when you pull them out if its just a grease or replacement needed.
Shaun
Cheers JC and Shaun,

I'll pull them out and grease them up. Standard grease I assume? I have some Penrite grease (high boiling point) in the shed, I suppose that'd do.

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Old 19-11-2006, 11:48 PM   #16
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Cheers JC and Shaun,

I'll pull them out and grease them up. Standard grease I assume? I have some Penrite grease (high boiling point) in the shed, I suppose that'd do.

GK
That should be OK. I use Castrol general purpose grease (red lid), and it works fine for most things. I also have a special one for wheel bearings (high temp, I think).
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The Hammer: FG GTE | 376rwkw | 1/4 mile 11.793 @ 119.75mph 1.733 60' (4408lb)
1 of 60 FG MK1 335 GTEs (1 of 118 FG Mk 1 & 2 335 GTEs).
Mods: Tune, HSD/ShockWorks, black GT335 19” staggered replicas with 245 & 275/35/19 Michelin Pilot sport 5s

Daily: BF2 Fairmont Ghia I6 ZF, machine face GT335 19” staggered Replicas with 245s and 275s, Bilsteins & Kings

FPV 335 build stats: <click here>

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Old 19-11-2006, 11:58 PM   #17
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guys when doing upper and lower balljoints i usually get a needle and inject the lube in you can get large syringes from chemist for around 6 dollars my backyard mechanic mates trick
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Old 20-11-2006, 12:06 AM   #18
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guys when doing upper and lower balljoints i usually get a needle and inject the lube in you can get large syringes from chemist for around 6 dollars my backyard mechanic mates trick
Darn good idea! I'll give that a go too!

Cheers,

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Old 20-11-2006, 12:31 AM   #19
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Quote:
Originally Posted by crossingover
guys when doing upper and lower balljoints i usually get a needle and inject the lube in you can get large syringes from chemist for around 6 dollars my backyard mechanic mates trick
This seems like a great idea.
Got any photos of you doing that?

Do you inject from both sides or top and bottom? How far in do you have to get the needle, as there doesn't seem to be much room to get the needle in between to squirt the grease in
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Old 20-11-2006, 12:33 AM   #20
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Quote:
Originally Posted by GK
Darn good idea! I'll give that a go too!

Cheers,

GK

Sounds like it might be another GK "how to".
I hope so as I am getting some knocking noises in the front suspension.
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