Modified AU Headlight. - Page 4

HLC · 22-03-2006, 06:32 PM

so those projectors just like go over a normal bulb :|

ive no idea how these things work... i thought that shiny glass looking bit was like the bulb and stuff. :|

so basically, if i put like narva artic blues or phillips blue vision bulbs behind that, theyd look Euro?

**Mechan1k** · 22-03-2006, 06:36 PM

In a way yes ... still not HID quality ... but getting close.
No dark patches in the beam either .. same light quality across the entire beam .... with maybe a little light refraction at the top beam cut-off (causing a slight blue/gold colour).

A hole is cut in the back of the light housing (where the normal globe sits) ... and the projector is put in place and stuck in (i'd say a high temp adhesive ... even plastic welding maybe) ... but getting it aligned isn't easy ... but it still allows to use the high adjustors on the back of the light.

The globe that was used in the original light (NC Fairlane) will still fit within the projector (hence a different type of globe is used ... and also wiring needs to be change as it will go from a dual-filament H4 to a single filament H7 (or was it H1 ... I keep forgetting).

Wiring is the tricky part when flicking to highbeam though.

The Dok · 22-03-2006, 08:01 PM

Quote:

Originally Posted by Mechan1k

In a way yes ... still not HID quality ... but getting close.
No dark patches in the beam either .. same light quality across the entire beam .... with maybe a little light refraction at the top beam cut-off (causing a slight blue/gold colour).

A hole is cut in the back of the light housing (where the normal globe sits) ... and the projector is put in place and stuck in (i'd say a high temp adhesive ... even plastic welding maybe) ... but getting it aligned isn't easy ... but it still allows to use the high adjustors on the back of the light.

The globe that was used in the original light (NC Fairlane) will still fit within the projector (hence a different type of globe is used ... and also wiring needs to be change as it will go from a dual-filament H4 to a single filament H7 (or was it H1 ... I keep forgetting).

Wiring is the tricky part when flicking to highbeam though.

High temp urethane, alignment (for the one's I do) is not a problem, the hole is actually laser cut in the reflector, the projectors are from an NC (best for fitting-alignment & ventilation) I have another 10 types to choose from but overall, prefer the NC (H1) type. Wiring is not a problem either, mine will be supplied with a "jump loom" (diode's fitted) for easy (plug & play) installation, so high/low operate's as normal. The big "issue" I've had so far, is the rubber boot, as the projector protrude's @5cm out the rear of the AU case, a good (watertight) seal has been paramount, so far so good with the set-up I've devised.

: Duffman has only had his installed for a very short time, so essentially he's "field testing" them for us all, but I'd still like to give them another week or 2 before I release any more just in case there are any little bugs to be sorted. I'd hate to have to issue a recall if say, when they were turned on, the side airbags activated

: (joking).....................

LUXO_8 · 22-03-2006, 08:05 PM

dok, just a suggestion,
you could use the same white adapter as per the high beam reflector onto the projector H1, with the rubber cap... will be as watertight as you can get, and look factory etc...

as for getting the seal fitted, plastic weld in a couple of the cap "rings" off some broken housings to extend the housing to suit

**Mechan1k** · 22-03-2006, 08:05 PM

Good to hear you have the wiring sorted out as well.
I have a spare set of rubber covers sitting at home as well ... I presume a little extra trimming is needed on the covers (carefully) for an airtight/watertight fit.

Also good to hear you are looking at making more as well

The Dok · 22-03-2006, 08:19 PM

Quote:

Originally Posted by MADNC_8

dok, just a suggestion,
you could use the same white adapter as per the high beam reflector onto the projector H1, with the rubber cap... will be as watertight as you can get, and look factory etc...

as for getting the seal fitted, plastic weld in a couple of the cap "rings" off some broken housings to extend the housing to suit

Already have (way ahead of ya lol) & "inverted" the cap........no real probs there. Time is a big issue, taking into account, the bezel mod @2 hrs with paint, reflector cut/projector install, wiring loom mod assembly, realistically, there has to be a time "cut off point" after all, as much as I love the headlight business, there's still a mortgage & bills etc like everyone else. :voldar02:

Duffman · 22-03-2006, 08:36 PM

They have been great so far a few little things iv gotta ask the dok about but nothing serious

kryzak260 · 24-03-2006, 01:41 PM

Looks great doc.

Could the projector be adapted to an AU Fairlane Light? If so, i would be very interested in it...

Cheers,
Michael

robbo_yobbo · 03-04-2006, 08:03 PM

Huge improovement, whats your price?

The Dok · 03-04-2006, 09:09 PM

: Hey guys, for those of us attending the AU BBQ day on the 23rd, because of the huge reaction I've received (@30 pm's/@10+ pair), I am intending to bring along a (demo) pair of these "modified AU headlights" for anyone who is interested at having a look at them in the flesh, I do believe they look much better than they are portrayed in the pics (no offence Duffman). To date, no more have been produced due to time constraints, so Duffman still has the ONLY pair. I WILL be producing more of these (some without the projector) & may even offer the bezel mod on it's own.

Duffman · 05-04-2006, 07:59 AM

Bit of an updated on the docs lights. So far they have worked perfectly not a single thing has gone wrong. The wiring is all fine and they are functioning correctly with no side effects from having a projector. The lights are great compred to the aftermarket gear for the fact they are built solid and fit in perfectly unlike aftermarket units which just dont seem to fit correctly.

The dok has done a great job but I don't know how he got the light output to be soo good. Iv seen the projectors in a fairlane and they where ok output but in the au they are great. I must say anyone who buys a set will definately not be disappointed. The new bezel mod they dok has done looks the best by far as it matches up perfectly with the bonnet and the headlights look slimmer. I think though most people will be surprised by the quality of the light output more then anything else.

Once again dok great job!

**Mechan1k** · 06-04-2006, 09:24 AM

I can bring tools ... and do a trial fitment in the carpark.
actually ... I have HID globes in that won't fit them ... scratch that .... damn.
although I can unhook the HID loom and use the stock loom.

hee hee.

I will have camera on the day for piccies.

Duffman · 17-04-2006, 04:28 PM

Well $700 later I have a digital camera!!!!!!!!!!

**Mechan1k** · 17-04-2006, 04:31 PM

I WANT
I WANT
I WANT
I WANT
I WANT
I WANT
I WANT

You get the idea ... looks clean ... and has a smoked look about them as well. Saving more pennies. Can't wait to see another one upclose at the AU BBQ Day in Melbourne next weekend.

LUXO_8 · 17-04-2006, 04:38 PM

duffman, your car needs mods now.....big rims, lowered etc etc....
also if it were mine, i'd paint the grille a contrasting colour with the lights , ie black / grey / something....

otherwise, they look great..!

HLC · 17-04-2006, 04:39 PM

i wish the doc could manufacture them in silver!!!

LUXO_8 · 17-04-2006, 04:41 PM

im sure silver painted is possible, just chrome would be very difficult....

**Mechan1k** · 17-04-2006, 04:41 PM

Quote:

Originally Posted by MADNC_8

duffman, your car needs mods now.....big rims, lowered etc etc....
also if it were mine, i'd paint the grille a contrasting colour with the lights , ie black / grey / something....

otherwise, they look great..!

He just replaced his entire interior with T-series leather ... big job.
I think white mirror caps are needed now ...

HLC ... I remember a post from The Dok saying it can be done in Silver .... he's not sure though on the demand .... that's all.

**Mechan1k** · 17-04-2006, 04:49 PM

Quote:

Originally Posted by The Dok

but for now black or silver are the only options due to the time involved in these mod's.

This what The Dok mentioned on Page 3 ... hee hee

Duffman · 17-04-2006, 05:45 PM

Quote:

Originally Posted by Mechan1k

He just replaced his entire interior with T-series leather ... big job.
I think white mirror caps are needed now ...

HLC ... I remember a post from The Dok saying it can be done in Silver .... he's not sure though on the demand .... that's all.

Correct here is a pic;
http://i3.photobucket.com/albums/y67/au2/interior1.jpg
http://i3.photobucket.com/albums/y67/au2/interior4.jpg

Ill be putting on a t3 kit this week but I might not have the car back until the week after depends how long they take. As you can tell from the pics its been along time since my bumper has had a good wash I keep thinking 'ill replace it so why clean it'

Iv got a heap more better pics im uploading now and ill get some pics at night of how they come out on the road.

Duffman · 17-04-2006, 06:45 PM

**Mechan1k** · 17-04-2006, 06:51 PM

http://i3.photobucket.com/albums/y67/au2/high1.jpg
http://i3.photobucket.com/albums/y67/au2/high2.jpg
http://i3.photobucket.com/albums/y67/au2/high4.jpg

as well ... I noticed copies in your thread and found these.

Nice indeed ... me likes ... good pics of the wiring as well.

HLC · 17-04-2006, 07:28 PM

Quote:

Originally Posted by Mechan1k

HLC ... I remember a post from The Dok saying it can be done in Silver .... he's not sure though on the demand .... that's all.

Really?!!?! i saw one saying "you can have them in any colour so long as its black" just like Henry

:

hmmmmmm

HLC · 17-04-2006, 07:30 PM

Quote:

Originally Posted by Mechan1k

Now that you mentioned SILVER ... HLC will be very interested .... hee hee.

And I think you will find it's a little more difficult than just swapping headlights over and enhancing the internals too.

BAhahahahahahahahahhahaha

:

The Dok · 17-04-2006, 07:37 PM

Quote:

Originally Posted by Mechan1k

I WANT
I WANT
I WANT
I WANT
I WANT
I WANT
I WANT

You get the idea ... looks clean ... and has a smoked look about them as well. Saving more pennies. Can't wait to see another one upclose at the AU BBQ Day in Melbourne next weekend.

The one's I'm bringing to the AU BBQ day will be for sale if anyone wants them (am doing them as you read this).

Quote:

Originally Posted by HLC

i wish the doc could manufacture them in silver!!!

Dunno, you'd have to ask him..........if you ask ME...........silver is no problem........."chrome" can be done but is not high on the agenda as yet.

HLC · 17-04-2006, 07:39 PM

Quote:

Originally Posted by The Dok

The one's I'm bringing to the AU BBQ day will be for sale if anyone wants them (am doing them as you read this).

Dunno, you'd have to ask him..........if you ask ME...........silver is no problem........."chrome" can be done but is not high on the agenda as yet.

pm sent ;)

Duffman · 17-04-2006, 08:53 PM

As you can tell from the below pics I don't really know how to use the camera;

Duffman · 17-04-2006, 08:54 PM

Id recommend these lights to anyone who wants to get rid of their cheap nasty chrome ford ones and leave the stone ages of reflectors.

Even dr evil is impressed

LUXO_8 · 17-04-2006, 08:59 PM

i think you need to bring the right side beam out to the right a little...... you can see the lines on the ground, pointing as a "triangle"... should be pointing straight on...

they look great....look to light up better than in a fairlane for some reason.....( i found them pretty poor in the fairlane hence trying to find something different....hence my BMW reflectors/projectors......)

The Dok · 17-04-2006, 09:14 PM

Definately I would kick the RH up & out a little (as explained via PM), what I do find disturbing however.............is the likeness of me to "Dr Evil", we discussed this & I distinctly remember saying not to use it........... :yeees:

View Poll Results: Do you like the look of the AU (std) headlights?
Not fussed really.	43	23.76%
Yes, love them.	48	26.52%
Would change them if I could afford to.	50	27.62%
Worst part of the car.	40	22.10%
Voters: 181. You may not vote on this poll